Horizontal Duplexed Mill Roll Centrifugal Casting Machine

Horizontal Duplexed Mill Roll Centrifugal Casting Machine

The horizontal type centrifugal casting machines are used to produce the duplexed mill roll shell/outer layer. The roll casting process divided into two steps. The first step is the horizontal casting of roll shell/outer layer, the second step is the vertical static casting of roll core. The two steps are proceeded continuously in sequence in two separated casting sites. After the static casting is finished, the newly casted roll will be positioned in the ground pit for curing for 24 hours in a certain degreed temperature. Comparing with vertical type centrifugal casting machine, the horizontal type roll centrifugal casting machine’s cost is cheap, investment is low and more flexible, but its mechanization degree is low, thus the labor cost is on high side because the two casting process (centrifugal casting and static casting) need to be done by two separated machines in two different casting sites.

The horizontal mill roll centrifugal casting machine adopts fully automated systems utilizing programmable logic controllers (PLC) with functions of automatic pouring, automatic mold coating, automatic mold inner wall cleaning and automatic extraction. The duplexed mill roll’s diameter ranged from 300mm to 800mm with length ranged from 500mm to 5,000mm.

Key Features of Vertical Type Centrifugal Casting machine
PLC Automatic operation.
Stepless Speed Governing plus frequency conversion motor force driving.
Produce castings with superior metallurgical structure.
Mechanical mold inner wall coating and cleaning.
 

Centrifugal Casting Machine Models & Casting Specifications

Model Min. & Max. Dia. (mm) Length (mm) Total Load: Mold + Casting
J554 200-400 2,000 4,000kg
J556 500-600 2,000 8,000kg
J558 700-800 3,000 10,000kg
J55100 900-1,000 4,000 25,000kg
J5515 1000-1,500 5,000 30,000kg
Horizontal Centrifugal Casting Machine Layout Diagrammatic Sketch Horizontal Centrifugal Casting Machine Layout Diagrammatic Sketch
Fixture Tooling for Roll Core Static Casting Fixture Tooling for Roll Core Static Casting
Duplexed Mill Roll Centrifugal Casting Machine Duplexed Mill Roll Centrifugal Casting Machine
Roll Shell Horizontal Centrifugal Casting Roll Shell Horizontal Centrifugal Casting
Duplexed Mill Roll centrifugal casting Machines Duplexed Mill Roll centrifugal casting Machines
Roll Shell  Horizontal Centrifugal Casting Roll Shell  Horizontal Centrifugal Casting
Roll Shell Horizontal Centrifugal Casting 1 Roll Shell Horizontal Centrifugal Casting 1
Roll Shell Horizontal Centrifugal Casting 2 Roll Shell Horizontal Centrifugal Casting 2
Roll Core Vertical Static Casting Roll Core Vertical Static Casting
Roll Core Vertical Static Casting 1 Roll Core Vertical Static Casting 1